China CNC busbar punching shearing machine

Made by MAC, CNC fully automatic punching and shearing operations, supporting CAD and Solidworks software collaboration.

CNC busbar punching and shearing machine supplier

MAC is an excellent CNC busbar punching and shearing machine manufacturer and CNC busbar machine factory in China. Our team has rich experience in busbar processing automation and efficiency, and has jointly developed electrical control systems with Beckhoff Germany to achieve automated processing of punching, shearing and bending according to predetermined drawings or CNC programs. Our CNC busbar machines are widely used in high and low voltage complete sets, switch cabinets, box-type substations, intensive bus ducts and other industries.

Our CNC busbar punching and shearing machine is an efficient and high-precision automated CNC busbar machine. Different from the multi-functional CNC busbar machine, this busbar machine supports the import of 2D or 3D busbar drawings, directly generates processing programs, and realizes automated operations such as busbar punching, shearing and embossing. Usually, it is equipped with a CNC busbar bending machine, and the program is shared through the LAN or WIFI interface protocol to form a busbar punching, shearing and bending production line.

Tips: CNC busbar punching and shearing machine are generally used in conjunction with CNC busbar bending machine to form a punching, cutting and bending production line. See the video below for details: Busbar punching, shearing and bending production line in our customer’s factory.

How to buy a suitable CNC busbar punching and shearing machine

Before buy CNC busbar machine, you should consider factors such as the equipment’s material processing capabilities, accuracy, degree of automation, and production efficiency. Of course, the budget and processing workshop area are also important considerations for this equipment.

Our CNC busbar punching and shearing machine can process copper busbars up to 15*200*6000mm (T*W*L). At the same time, the feeding unit is equipped with two sets of X1 and X2 main and auxiliary power clamps, and adopts servo clamping. It can operate independently and cooperate with each other to complete the feeding work. It has great processing advantages for small-sized copper busbars such as 15*3mm and 20*3mm.

ModelMX602K-7CMX602K-8C
Hydraulic Pressure600KN600KN
Punching Position78
Shearing Position11
Embossing Position10
Strike Frequency120-150Times/min(20mm route)120-150Times/min(20mm route)
Number of Control Axes6 axes6 axes
Hole Distance Control Accuracy±0.20mm/m±0.20mm/m
Max Punching DiameterØ4.3-Ø35Ø4.3-Ø35
Max Pressure Cross-sectional Area200×50mm200×50mm
Max Processing Material Size6000×200×15mm6000×200×15mm
Minimum Processing Material Size15×3mm(W×T)15×3mm(W×T)
X-axis Max Positioning Speed75m/min75m/min
X-axis Max Effective Stroke2000mm2000mm
X-axis Error0.20/500mm0.20/500mm
Y-axis Max Positioning Speed40m/min40m/min
Y-axis Max Effective Stroke960mm960mm
Y-axis Error0.20/500mm0.20/500mm
Z-axis Max Stroke310mm310mm
Stamping Cylinder Stroke45mm45mm
Equipment Footprint10500×2900mm(L×W)10500×2900mm(L×W)
Power Supply25KW25KW

Tips: The default voltage of our equipment is three-phase 380V 50HZ. If the local power voltage is other values, our factory can customize the equipment for you, such as 400V 50HZ, 380V 60HZ, etc.

In terms of CNC system, we use Beckhoff programmable controllers from Germany to precisely control the motion trajectory, punching and shearing accuracy of the 6 axes of the equipment, and control the error within ±0.20mm/m, which has outstanding technical advantages compared with peer equipment. At the same time, our equipment supports programming by coordinate input, and the programming software can directly import CAD and Solidworks, and supports data nesting and typesetting functions. It has import and export functions for dwg type files and .sat.stp.sldprt type files with ug, sl, pro-e types suffixes. It can automatically sort and list the input busbar width, thickness, and length, and transmit the generated program to the CNC busbar punching and shearing machine and CNC busbar bending machine through LAN or WIFI network ports to achieve automatic processing.

Our MX602K-7C CNC busbar punching and shearing machine occupies an area of ​​about 31 square meters, which requires a lot of space in the factory workshop. If your factory is small, the budget is limited, and the automation requirements for the busbar production process are not high, please combine your production needs, usage scenarios and budget, our technical team will provide you with the following busbar punching, cutting and bending processing solutions:

What are the functions of CNC busbar punching and shearing machine?

Our CNC busbar punching and shearing machine consists of mold library, feeding unit, hydraulic system and CNC system. The mold library adopts a single-row in-line type with 7 punching holes + 1 cutting + 1 embossing, and has punching, shearing and embossing functions. Of course, we can also use a single-row in-line mold library with 8 punching holes + 1 shearing, and the shearing tool is centered, with no waste and a smooth shearing surface without burrs. 

  • Mold Library

MoldSpecifications
Punching Mold Ø7,Ø9,Ø11,Ø13,Ø17,Ø11×15,Ø13×17,Ø17×21
Shearing Mold1 set
Embossing Mold1 set

Tips: If you have a special busbar processing technology, please send the busbar drawing to our technical engineer by email. We can customize busbar molds according to your drawings, including one-time bending molds and bending molds of other radius.

The hydraulic system of the equipment uses Swiss ABB motor to provide hydraulic power, dual-speed dual-pressure fast oil output, and the maximum output pressure is 600KN. The oil temperature sensor on the machine can accurately transmit the temperature of the oil to the radiator. When the oil temperature exceeds the set value, the radiator automatically starts to dissipate heat, so that the hydraulic system of the machine can operate safely and effectively for a long time, ensuring the stability and quality consistency of operations such as busbar punching and shearing.

CNC controller

Servo Outfeed device

Hydraulic center

Cutting Mold

Punching mold

Embossing Mold

How to use cnc busbar punching shearing machine?

Our CNC busbar punching and shearing machines integrate advanced CNC systems and support 2D or 3D drawings. The busbar drawings from CAD or SolidWorks software are directly imported into the PC on the visual operation interface to generate the processing program. The operator can set up the processing program without any operation. After that, trial processing is carried out to check the processing quality and ensure that the punching sequence and shearing section meet the design requirements.

After the trial run is confirmed to be correct, the formal batch processing can begin. Start the CNC busbar machine and automatically complete all bending operations according to the program. During the processing, the operator should always monitor the working status of the machine to ensure that everything is normal.

⚠Tip: If you also use our CNC busbar bending machine, you can set the production line in the LAN network or WIFI network. At this time, the busbar production program will be shared, and the CNC busbar bending machine can set the busbar bending parameters without any manual operation.

All the accessories of our equipment are from internationally renowned electrical brands, such as German Rexroth servo drive, German Beckhoff PLC system, German Siemens AC contactor, etc. The MAC team maximizes the high quality of each equipment accessory and maximizes the equipment production capacity. At the same time, the use of internationally renowned electrical accessories also solves the problem of equipment maintenance in the customer’s local area to the greatest extent, such as the convenience and adaptability of accessories procurement.

AccessoriesBrand
Main MotorABB
Servo MotorRexroth
Server DriverRexroth
AC ContactorSiemens
DC Power SupplyPhoenix
Sensory SwitchBALLUFF
Solenoid Directional ValveRexroth
Precision Ball ScrewTBI
High Pressure PumpAlbert
PLC SystemBECKHOFF
Middle RelayHoneywell
Thermal RelaySiemens
BreakerSiemens
Linear Displacement SensorBALLUFF
Proportional ValveRexroth
Precision Linear GuideTaiwan Silver

Where to buy CNC busbar punching and shearing machine?

Thanks to the development of China’s power industry and CNC technology innovation, China’s CNC busbar punching and shearing machines have absolute advantages in performance and efficiency. MAC is the pioneer in the manufacture of CNC busbar punching and shearing machines in China. The mature CNC control system and perfect servo intervention design enable our equipment to handle various complex punching and shearing processes. If your company is now considering upgrading current equipment or expanding new projects, when purchasing CNC busbar machine, you may wish to communicate with our technical team to understand its after-sales service, maintenance plan, etc., to ensure that the machine can provide the greatest value for your production.

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Cooperate partners

Advantages of CNC busbar punching and shearing machine

CNC controlled 6-axis motion, making operations smoother and more efficient.

Jointly developed a programmable control system with Beckhoff, Germany, and combined with self-developed CAD & CAW software programs, the equipment can directly compile 2D & 3D drawings into processing programs, perform direct calculations in the software, and simulate processing program operations to achieve fully automated busbar punching and shearing processing.

X-axis uses two sets of main and auxiliary power clamps, and a servo clamping busbar, which can operate independently or cooperate with each other to complete the feeding work. Y-axis is driven by a servo motor to drive the ball screw to realize the reciprocating mold change movement of the mold library, which has the characteristics of smooth movement, accurate positioning, and fast speed. Z-axis is driven by a servo motor to drive the screw for impact movement. With a stroke of 20mm, the fastest impact speed is 120-150 times/min.

Supports direct import of CAD and Solidworks, and supports data nesting and typesetting functions.

The import function of CAD and SolidWorks files is an important advantage of our CNC busbar punching and shearing machine. With this function, users can directly import design files (such as DXF, DWG, STEP, IGES and other formats) from common 3D design software such as CAD or SolidWorks into the CNC system, reducing the error of design conversion and ensuring accurate transmission of the design.

The data nesting and layout function can automatically calculate the optimal nesting plan according to the set busbar size and workpiece shape to maximize the use of raw materials. This can not only reduce waste, but also significantly reduce production costs.

From small to large busbar manufacturers

More power industries choose CNC busbar machine to process copper busbar.

Application 1

Switchgear

Used to control and protect electrical equipment to ensure the safety of circuits.
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Application 2

transformer

Used for processing transformer winding lead wire and other busbar components
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Application 3

New Energy

Used to process connecting busbars between photovoltaic modules.
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Application 4

Power System

Busbars are made into different shapes to ensure the stable transmission of electric energy.
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CNC Busbar Machine Buying Guide

Key factors to consider before purchasing cnc busbar punching and shearing machine

1

Specifications and Capacity

Evaluate the maximum thickness and width of the busbar that can be processed.

2

Operational Efficiency

Consider the level of automation of the busbar machine, whether it needs to be manual, semi-automatic CNC or fully automatic CNC.

3

Budget and Maintenance Costs

Make a procurement budget and research and analyze the operating costs of installation, training and maintenance.

4

Supplier Reputation and Support

Choose a reputable supplier for on-site inspection, including after-sales support.

Our service capabilities

We can provide you with full support from mold customization to fast delivery.

Internationally renowned brand German Rexroth servo motor, stable and high performance

High-efficiency punching and shearing structure design, awarded China national patent

German Beckhoff PLC controller has high automation performance and supports program customization.

30 days fast delivery

Standardized production lines and advanced factory management allow us to greatly shorten delivery cycles.

20% increase in efficiency

Independently developed CAD & CAW software system, more efficient.

1 year warranty

 

From parts assembly to production debugging, every link is strictly controlled to ensure quality.

Help Center & FAQ

You can find answers here to more common questions about purchasing busbar machines or technical problems that arise when using busbar processing machines.
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*This information will not be shared with any dealers or individuals. Our collection and use of your personal information.