دستگاه شینه CNC: تجهیزات کلیدی برای تولید تجهیزات قدرت

CNC busbar machine is a kind of equipment specially used for processing copper and aluminum busbars of various specifications. It plays a vital role in the high and low voltage switchgear and transformer manufacturing industry.

CNC busbar machine, full name “CNC busbar processing machine”, is a kind of equipment specially used for processing copper and aluminum busbars of various specifications. It plays a vital role in the high and low voltage switchgear and transformer manufacturing industry, and can efficiently complete various processing processes such as punching, shearing and folding of busbars. This article will introduce in detail the definition, characteristics, technical parameters and application of CNC busbar machine in modern power equipment manufacturing.

What is a CNC busbar machine?

CNC busbar machine is an automated busbar processing equipment that uses computer numerical control technology. It can accurately punch, shear and bend copper and aluminum busbars through preset programs. This equipment not only improves production efficiency, but also ensures the stability of processing accuracy and product quality. Compared with traditional manual or semi-automatic processing equipment, CNC busbar machine has a higher degree of automation and stronger adaptability.

According to statistics, after using CNC busbar machine, production efficiency has increased by about 30%, processing accuracy error can be controlled within 0.1 mm, and product qualification rate has reached more than 98%.

Main Features

1. Multifunctional integration

The CNC busbar machine integrates three processing units: punching, shearing, and folding. Through the operation screen or foot switch, various busbar processing operations can be performed separately or simultaneously. This multifunctional integrated design significantly improves the utilization rate and production efficiency of the equipment. For example, in a certain power equipment manufacturing company, the busbar processing task that originally required multiple devices to complete separately can now be easily completed with only one CNC busbar machine, greatly saving production space and labor costs.

2. CNC operation and memory function

The bending unit adopts servo CNC and has data memory function. Users can input processing data in advance, and the system will automatically process according to these data. At the same time, the system can also store the processed workpiece data for easy reuse in the future, greatly improving the convenience of operation and production efficiency. Take a transformer manufacturer as an example. They often need to process busbar products of the same specifications. By using the memory function of the CNC busbar machine, they only need to call the existing data each time they produce to quickly start processing, greatly shortening the production preparation time.

3. Flexible adjustment and mold change

The working stroke of each processing unit can be easily adjusted, which reduces the processing time. By replacing different molds, the equipment can realize a variety of processing functions, such as punching oblong holes, vertical bending, flat bending, embossing and flattening, which greatly expands the application range of the equipment. For example, in a high and low voltage switchgear manufacturing company, according to the changes in product demand, they replaced different molds so that the same CNC busbar machine can adapt to a variety of different types of busbar processing, improving the flexibility and utilization of the equipment.

According to market research, CNC busbar machines can handle an average of 500 to 800 busbar processing tasks per day, while manual operations can only complete about 200 pieces.

Main technical parameters

The main technical parameters of CNC busbar machines include punching pressure, punching range, workbench size and machine weight. Taking the MX602K-7C CNC busbar machine as an example, its punching pressure can reach 600KN, the punching range covers φ4.3～φ55, the equipment size is 1050×290cm, and the machine weight is about 5T. These parameters ensure the stability and efficiency of the equipment during the processing.

Data shows that the mean time between failures (MTBF) of the MX602K-7C CNC busbar machine is 3000 hours, showing extremely high reliability and stability.

In addition, the CNC busbar machine also has advanced technical parameters in electrical control. For example, the servo motor used in the equipment has a power of 5.5kW, which can provide stable and accurate power output. In terms of control systems, commonly used CNC systems include well-known brands such as Beckhoff and Siemens of Germany, which ensure the operating accuracy and reliability of the equipment. In terms of processing speed, the punching speed of the دستگاه پانچ و برش شین CNC can reach 150 times per minute, the shearing speed can reach 150 times per minute, and the bending speed of the دستگاه خم کن شینه CNC can reach 30 times per minute, which greatly improves the production efficiency.

Application fields

CNC busbar machines are widely used in high and low voltage switchgear and transformer manufacturing industries, and are indispensable processing equipment in these industries. In these industries, the processing accuracy and quality of busbars directly affect the performance and safety of power equipment. CNC busbar machines provide reliable guarantees for power equipment manufacturing with their high precision and high efficiency.

For example, in a large transformer manufacturing company, the use of CNC busbar machines not only improved the processing accuracy of the busbars, but also greatly shortened the production cycle. The busbar processing task that originally took several days to complete can now be completed in just one day, and the defective rate of the product has also been greatly reduced, bringing significant economic benefits to the company. In the field of high and low voltage switchgear manufacturing, CNC busbar machines also play an important role. It can quickly and accurately process busbars of various specifications to meet the needs of different customers and improve the market competitiveness of enterprises.

According to industry reports, in the field of transformer manufacturing, the defective rate of products has been reduced by 15% and the overall production efficiency has been increased by 20% after the use of CNC busbar machines.

  • دستگاه خم کن شینه CNC

    سروو موتور خمش را هدایت می کند و دقت خمش خطای صفر است.

  • دستگاه شینه 3 در 1

    خمش با سیستم هیدرولیک مناسب برای خم کردن شینه های با ضخامت بیش از 15 میلی متر

Excellent CNC busbar machine manufacturer

In the field of CNC busbar machine manufacturing, many excellent manufacturers have emerged at home and abroad, and they have won market recognition with excellent product quality and high-quality services.

Domestically, busbar machine manufacturer SUNSHINE has focused on the research and development and production of CNC busbar machines for many years and has strong technical strength and rich manufacturing experience. The CNC busbar machines it produces have the characteristics of high precision, high efficiency, and easy operation, and are widely used in the power equipment manufacturing industry. Another well-known CNC busbar machine manufacturer, MAC, focuses on technological innovation and continuously launches CNC busbar machines with intelligent and automated functions to meet the diverse needs of customers.

In the international market, EHRT is also a highly regarded CNC busbar machine manufacturer. Its products are known for their exquisite craftsmanship and excellent performance, and have a wide market share worldwide. The company focuses on product research and development and innovation, invests a lot of resources in technical research and development, and continuously improves the competitiveness of its products.

These excellent CNC busbar machine manufacturers have provided efficient and reliable processing equipment for the power equipment manufacturing industry through continuous technological innovation and product optimization, and promoted the development of the industry.

Technology Development and Standardization

With the continuous advancement of science and technology, the technology of CNC busbar machines is also constantly developing and improving. In recent years, China has formulated the national standard “CNC busbar processing machine” (drafted and revised by MAC in 2020), which regulates the design, manufacturing and performance of CNC busbar machines. The implementation of this standard has further promoted the standardization and industrialization of CNC busbar machine technology and improved the overall level of domestic CNC busbar machine products.

Future Outlook

With the rapid development of the power industry, the demand for power equipment continues to increase, which provides a broad market space for the development of CNC busbar machines. In the future, CNC busbar machines will develop in the direction of higher precision, higher efficiency and more intelligence. At the same time, with the continuous emergence of new materials and new technologies, the processing range and functions of CNC busbar machines will be further expanded, bringing more convenience and benefits to the power equipment manufacturing industry.

According to data from market research institutions, the annual compound growth rate of the global CNC busbar machine market is expected to reach 7.5% in the next five years, showing strong market demand and development potential.

In summary, as a key tool in the manufacture of power equipment, CNC busbar machines play an important role in modern industrial production with their high efficiency, precision and multifunctionality. With the continuous advancement of technology and the continuous expansion of the market, the application prospects of CNC busbar machines will be broader and make greater contributions to the development of the power industry.

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